Study of Statistical Control Charts and Process Capability to Improve Quality Control Techniques (Case Study Applied in Wool Textile Company– Baniwalid)
Keywords:
Quality, Quality Control, Statistical Quality Control, Control Charts, X-R Control Charts, Process CapabilityAbstract
This paper includes the study of statistical control charts and process capability to improve the quality of the woven carpet which were produced in Wool Textile Company (line of weaving carpet ). The task is dedicated and applied to enable the evaluation of the performance for the manufacturing machines. For the case study applied, manufacturing process is selected namely (weaving carpet ) in order to evaluate their performance by application of ( control charts) namely " average - range" charts. Two techniques are used to evaluate the actual performance of the operation by process capability calculations and statistical analysis based on histogram technique. MINTAB software was used to facilitate the statistical process control, and process capability analysis .The results show high degree of accuracy by using the program and the mathematical operations (primary and secondary ) which used to draw the control charts limits and to reject the statistically uncontrolled samples . Moreover, a final chart was drawn to be used in the factory . The results showed that some of machines are unable to satisfy the specification tolerances due to obsolescence and deprecation, therefore, total maintenance for these machines.
References
Balczak, S. at all: Strategy of manufacturing programme optimization in Manufacturing system In: Annals & Proceedings of the 21th-Vienna : DAAAM International 2010 p. 0563- 0564. ISBN978-3-901509-73-5 - ISSN1726-9679
GooorG,M. P.," Fundamentals of Modern Manufacturing, Materials, Processes and Systems" Fourth Edition, New York: John Wiley Sons Inc, 2010.
Geng , H., "Manufacturing Engineering Handbook", New York: McGraw-Hall, 2004.
Besterfield, Dale H.,"Quality Control", Eighth dition, New Jersey: Prentice –Hall INC., 2009.
Grant, E. L., Leavenworth, R. S., "Statistical Quality Control", Seventh Edition, New York: McGraw-Hall, 1996.
Ipek H., Ankara H. and Ozdag H. (1999), “Technical note on Application of Statistical Process Control” Journal of Quality Technology, Vol. 26, pp. 79-83.
Jaju, S. B., et al (2002), “Process Capability Study of Bought-out Components for Tractor Manufacturing Industry,” Industrial Engineering Journal ,Vol. XXXI, No. 4, pp. 13-19.
Bothe, D., R., 1997, Measuring Process Capability: Techniques and Calculations for Quality and Manufacturing Engineers, McGraw Hill, 897 pp.
Stapenhurst, T., "Mastering Statistical Process Control a Handbook for Performance Improvement Using Cases", Amsterdam: Elsevier, 2005.
Schilling, E. G., Neubauer, D. V., "Acceptance Sampling in Quality Control", Second Edition, Boca Roton: CRC Press Taylor & Francis Group, LLC, 2008.
Sagbas A., "Improving The Process Capability of Turning Operation by The Application Of Statistical Techniques", Material and Technology, PP.55-59, 2009.
Armand V. Feignbaum, “Total Quality Control”, McGraw-Hill International Editions, pp. 395-409, 1991
OrhanEngin , Ahmet C¸ elik , I˙hsan Kaya, “A fuzzy approach to define sample size for attributes control chart in multistage processes: An application in engine valve manufacturing process”, Applied Soft Computing, Vol:8, 2008, pp1654-1663
M. Deleryd, "On the gap between theory and practice of process capability studies," International Journal of Quality & Reliability Management,vol.15, pp.178-191, 1998.
K. S. Chen, W. L. Pearn and P. C. Lin, "Capability measures for processes with multiple characteristics," Quality and Reliability Engineering International ,vol.19, pp.101-110,2003.
V. E. Kane, "Process capability indices," Journal of Quality Technology, vol. 18, pp.41- 52,1986.
Schroeder, Roger, (2008), “Operation Management: Contemporary Concepts and Cases”, Third Edition, McGraw-Hill company, Inc.
Douglas C. M. , 2001, " Introduction to Statistical Quality Control" , 4th edition, Johan Wiley and Sons Inc.